Design and autonomous control of soft robotic systems for aero-engine repair
Supervisors: Dr Xin Dong and colleagues from the Rolls-Royce University Technology Centre (UTC) in Manufacturing and On-Wing Technology.
Overview
Applications are invited for a fully funded PhD studentship at the ÌÇÐÄÔ´´ in partnership with Rolls-Royce. The successful candidate will join the Rolls-Royce UTC in Manufacturing and On-Wing Technology and contribute to the development of next-generation robotic systems for aero-engine repair and maintenance.
The project addresses a major industrial challenge: enabling repair operations to be performed directly on installed aero-engines, avoiding costly disassembly and reducing aircraft downtime.
Project
Modern aero-engines contain complex internal geometries that are difficult to access using conventional tooling. At the Rolls-Royce UTC we have developed innovative robotic platforms including continuum and walking robots, capable of operating within confined and hazardous environments. Examples of Publications are below:
- Dong, Xin, et al. "Development of a slender continuum robotic system for on-wing inspection/repair of gas turbine engines." Robotics and computer-integrated manufacturing 44 (2017): 218-229
- Wang, Xi, et al. "Multimodal locomotion ultra-thin soft robots for exploration of narrow spaces." Nature Communications 15.1 (2024): 6296.
This PhD project will develop modelling, simulation, and autonomous control approaches for stiffness-adjustable robotic systems to improve dexterity, stability, and task performance during on-wing repair operations. The research will support Rolls-Royce’s vision for intelligent in-situ maintenance technologies.
What you'll do
You will receive training and hands-on experience in:
- Designing stiffness-adjustable robotic systems for confined environments
- Developing Vision-Language-Action (VLA) models of the robot
- Implementing hardware-in-the-loop testing and experimental validation
- Working with Rolls-Royce engineers on real industrial challenges
Working environment
- Based within the Rolls-Royce UTC at the ÌÇÐÄÔ´´
- Close collaboration with Rolls-Royce engineers and researchers
- Access to state-of-the-art robotics and manufacturing facilities
- Supportive multidisciplinary research environment with strong industrial links
You'll be a good fit for the project if you
- Hold, or expect to obtain, a First-Class or Upper Second-Class degree in mechanical engineering, mechatronics, robotics, cybernetics, or a related discipline
- Have strong analytical and problem-solving skills
- Are interested in robotics, automation, and intelligent manufacturing
- Have experience with mechanical design, modelling, or control systems
Experience with MATLAB/Simulink, SolidWorks, ABAQUS, kinematics, dynamics, or hardware-in-the-loop testing would be advantageous.
Eligibility and funding
This studentship is open to UK/home fee status applicants only.
This studentship provides:
- Full tuition fees
- A tax-free stipend of approximately £19,237 per annum
- Research and training support funding
- Opportunities for industrial engagement with Rolls-Royce
How to apply
Please submit a cover letter, CV, and academic transcripts to Dr Xin Dong at Xin.Dong@nottingham.ac.uk
Applications will be reviewed on a rolling basis until the position is filled. Suitable applicants will be interviewed and invited to submit a formal university application. Due to the anticipated volume of applications only shortlisted candidates will be contacted.